Cigarette packaging machine equipment maintenance

Abstract: the maintenance of the machine is an important part of the security equipment normal operation, also is the necessary way of guarantee the quality of product packaging and the main means, the stand or fall of machine maintenance or not, will directly decide the quality of the products and equipment efficiency. With the development of the industrialization process, roll package equipment management needs to keep pace with The Times, to professional development. In this paper, the cigarette packaging machine equipment maintenance is studied.

cigarette packaging is a process with the cigarette production process are very important. Cigarette packing of the products not only can effectively ensure the quality of cigarette, convenient to carry, but also an important means of image promotion, have a very big impact on cigarette products sales. Type GDX2 packing unit is an internationally advanced production level of cigarette packaging machine, integrated with light, machine, electricity, gas, to the entire automated production of raw materials, quality of cigarette packaging, equipment production process such as testing, monitoring and processing, with quick speed, high degree of automation, the advantages of high flexibility. In order to further improve cigarette packaging equipment production efficiency, reduce costs, improve efficiency, the cigarette packaging machine in a timely and reasonable maintenance and repair is especially important.

1  Equipment maintenance management

1. 1 Optimized maintenance mode, strictly carrying out the

( 1) Fixed the machine daily maintenance. Strictly carrying out the day buy, Zhou Bao, wheel of the three-level maintenance mode of combining fixed cycle, a clear division of labor, ensure the daily maintenance in place.

（ 2) Clear standards. Day, for example, needs to be done on the maintenance, the maintenance of equipment operation, the card maintenance, downtime, maintenance, maintenance, equipment maintenance downtime is presented, focusing on the following parts: check all the belt, pulley, bearing; Check all the knife, knife bearing; Check all the push rod, servo rod, connecting rod lubricating oil leakage; Check all pipe joint, trachea, cylinder, air valve leakage. The purpose of these maintenance is to keep the product's walk path of friction surface, raw and auxiliary materials, cleaning, to ensure product quality, improve the efficiency of equipment, prolong the service life of the components.

（ 3) Attention to detail. For normal operation need to pay attention to the details of the formation of standardization documents, such as rules on the plastic box wash considerations, equipment cleaning and maintenance standards, equipment downtime when need maintenance parts and about shut off the main power supply of the points for attention during the production, the machine finishing special precautions, etc. For example, the need to maintain electrical parts: cleaning and electric control cabinet, screen and fan, check the electric terminal; Check the smoke machine, clean motor internal carbon powder, replace worn or damaged carbon brush motor; Check all the heater insulation heat is normal, and the replacement of damaged heater and thermocouple; Inspect and replace damaged control panel buttons and indicator lights.

1. 2 Strictly, insurance management, guarantee the cover effect

( 1) Orderly equipment, security system. Day warranty means everyday and in every shift must be preventive maintenance for equipment cleaning and maintenance, mainly performed by operators. Strictly implement, to ensure product quality, improve equipment efficiency, prolong the service life of parts.

（ 2) Daily equipment maintenance parts detailed division of labor, clear responsibilities. Before the start of work on the daily management, operating personnel to prone to focus on quality accident site, easy to damage and maintenance, accomplish know fairly well to need maintenance, do have a clear division of responsibilities, coordination and orderly. Aimed at the air filter, air feeder, oil filter, rubber disk storage, and all possible residue accumulation and hard-to-reach areas to deep maintenance, lubrication need lubrication parts, check equipment vulnerable parts and other areas, such as the oil level, belt tensioning degree, the blade sharp degree, smooth degree of rotational parts, heater, etc. , hidden danger existing in the timely processing equipment, ensure the integrity of the equipment, prolong the service life of the components.

（ 3) Day to do a good job of the tally, improve equipment preventive maintenance. Day time bao is the favorable conditions for equipment check, should make full use of good, for equipment check, do real tally work, improving the capacity of equipment preventive maintenance.

2  Conclusion

level on cigarette, talent is the key. In recent years, the tobacco industry constantly accelerate transformation of the mode of development, pay more attention to scientific development, as the machine equipment constantly updated, cigarette packaging equipment level of maintenance and repair also need to be greatly improved, the positive and effective measures should be taken to ensure that equipment maintenance and repair work is efficient and reasonable manner.

the machine running state and stability of equipment will directly affect the output of products and raw materials consumption and the labor intensity of operators. Scientific and effective equipment maintenance and repair, not only can improve the equipment operation efficiency, more can promote the development of high quality.

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